DTF, flock or screen printing: which to choose?

Every textile decoration technique has its own playing field. Here is an honest comparison to help you choose based on your design, your quantity and your budget.

Quick comparison

Criterion DTF Flock (flex) Screen printing
ColoursUnlimited + gradients + photos1-2 solid colours1 screen per colour
Ideal quantity1 to ~500 pieces1 to ~50 pieces500+ pieces
Fixed costsNoneNoneSetup + screens (high)
Fine detailsExcellentLimited (cut)Good
Hand feelSoft, thinThicker, plastic-likeVery soft (ink in the fibre)
Dark fabrics✅ (white underbase)✅✅ (underlayer)
Sublimated polyester✅ anti-sublimation adhesive⚠️ special flex required❌ colour migration
Wash resistanceVery goodVery goodExcellent

Choose DTF if…

  • • Multicolour design, gradients or photo
  • • Small/medium runs (1-500)
  • • Several different fabrics (cotton, polyester, blends)
  • • Sublimated jerseys (subli-stop adhesive)
  • • Need stock: transfers can be pressed later

Choose flock if…

  • • Text or logo in 1 solid colour (jersey name + number)
  • • Special finishes: velvet, glitter, reflective
  • • Very small quantities with a plotter already in place

Choose screen printing if…

  • • Very large runs (500+) of the same design
  • • Few colours (1-3 spot colours, e.g. Pantone)
  • • The lowest possible unit cost is your priority

What about sublimation or embroidery?

Sublimation: the ink penetrates the fibre — no hand feel at all and perfect durability, but only on light/white polyester. Impossible on cotton or dark fabrics, which is exactly where DTF excels.

Embroidery: a premium, very durable finish for company logos (polos, caps), but expensive, limited in fine detail and unsuitable for photos or gradients.

In practice: DTF has become the most versatile technique — the one that covers the most cases with the fewest constraints, especially for short runs.